production process
Tradition meets technology
Our process pioneers
traditional welding & new technology
traditional welding & new technology
We’re committed to pioneering traditional blacksmith techniques while also investing in new technology to continually improve the quality and longevity of our products.
1. Quotation
Our team will give you a high level quotation based on your measurements. If you are building we can quote you based on your building plans.
Our team will give you a high level quotation based on your measurements. If you are building we can quote you based on your building plans.
2. Check Measure
After a deposit is paid, someone from our team will come to the property to get exact measurements. If we are measuring for a staircase we will use the Leica 3D Disto machine for laser accurate measurements.
After a deposit is paid, someone from our team will come to the property to get exact measurements. If we are measuring for a staircase we will use the Leica 3D Disto machine for laser accurate measurements.
3. Design Stage
Based on your design preferences, measurements and structural challenges our designer will advise you on a concept and your design will go into the drafting stage.
Based on your design preferences, measurements and structural challenges our designer will advise you on a concept and your design will go into the drafting stage.
4. Design Approval
After you and the head of our production team sign off on your drawing your order moves into production.
After you and the head of our production team sign off on your drawing your order moves into production.
5. Production
Once your order is in production our welders commence by printing out your order on a 1:1 scale and prepping all iron. All our work is handcrafted unless specified.
Once your order is in production our welders commence by printing out your order on a 1:1 scale and prepping all iron. All our work is handcrafted unless specified.
6. Treatment
Your order is then subjected to a series of treatments including a galvanising and rust protection treatment to improve finish and increase longevity in corrosive environments.
Your order is then subjected to a series of treatments including a galvanising and rust protection treatment to improve finish and increase longevity in corrosive environments.
7. Paint
After a series of treatments the order is painted and sealed by oven baking it to lock the finish.
After a series of treatments the order is painted and sealed by oven baking it to lock the finish.
8. Installation
Our experienced inhouse install team will then come to the site to install. All products are covered by a structural warranty for five years.
Our experienced inhouse install team will then come to the site to install. All products are covered by a structural warranty for five years.
We use 12 gauge iron steel which is
33% thicker than market standrad.
33% thicker than market standrad.
Our iron scroll work is especially handcrafted, Each front entrance door is insulated with polyurethane foam which keeps the heat and cold from escaping or coming inside.
They also undergo an extensive 8 step paint process starting with a sandblast treatment, a galvanising treatment, a hot zinc treatment, a coat of primer and a coat of automotive paint.
All of which is all baked in a 100 degrees Celsius oven which is then finished with a clear protective coat ensuring long-lasting protection.
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